CASES
Dual Frequency Vibrating Screen In Steel Industry
Customer Case: Dual Frequency Vibrating Screen Application in Steel Industry
1. Customer Overview
The customer is a world-class large-scale rebar production base and a national model enterprise for high-strength steel manufacturing. Committed to high-quality steel research and development and intelligent green production, the enterprise has advanced production systems and mature industrial manufacturing capabilities. The dual frequency vibrating screen provided by Henan Winner Vibrating Equipment Co., Ltd. is mainly applied in the sintering plant production line of the enterprise, serving the core sintering and material screening process.
2. Reasons for Adopting Dual Frequency Vibrating Screen
To strictly comply with national environmental protection standards, optimize the on-site operating environment of the sintering workshop and accelerate the construction of green steel manufacturing system, Henan Winner Vibrating Equipment Co., Ltd. independently developed a new ultra-environmental and energy-saving dual frequency vibrating screen. The equipment completely optimizes and upgrades the traditional sintering screening operation mode, thoroughly improves the poor on-site working environment of conventional sintering screens, effectively reduces comprehensive sintering production costs, and empowers the enterprise to realize low-carbon, environmentally friendly and high-efficiency green steel production.
3. Product Core Features
3.1 Innovative Structural Breakthrough
Different from traditional vibrating screens that adopt integrated vibration of sieve surface and screen box, the dual frequency vibrating screen adopts an innovative structural design with multiple independent vibrating sieve surfaces. The screen box and frame remain static during operation, which fundamentally changes the traditional screening mechanical structure and solves the defects of large vibration and high failure rate of conventional equipment.
3.2 Adaptive Adjustable Vibration Parameters
Each sieve plate is equipped with an independent vibration source to realize separate and independent vibration of each screening section. According to on-site material particle size distribution, material characteristics and actual production working conditions, the amplitude and vibration frequency of each sieve surface can be adaptively adjusted. It can realize the optimal matching of processing capacity and screening precision, and meet the personalized screening demands of different working conditions.
3.3 Light Structure and Low Energy Consumption
The equipment is optimized with fewer moving parts and reduced overall vibration mass. Compared with traditional screening equipment, it greatly reduces matching power and operating energy consumption. The lightweight vibration structure realizes low-load and high-efficiency operation, effectively reducing long-term production and operation energy consumption costs.
3.4 Ultra-high Environmental Protection Performance with Zero Dust Leakage
Since the screen box does not participate in vibration during operation, the equipment can easily realize a fully closed integrated structure. The reliable closed design completely avoids dust overflow and leakage in the screening process, far exceeding conventional environmental protection standards, and creates a clean and dust-free workshop operating environment.
3.5 Diversified and Practical Sieve Plate Configuration
The equipment supports diversified sieve plate types, including grizzly sieve plates, comb sieve plates, round steel welded sieve plates, and steel punched sieve plates. Multiple specifications of sieve plates are optional to adapt to different material viscosity, particle size and screening requirements, ensuring strong working condition adaptability and stable long-term screening performance.
Customer Case: Dual Frequency Vibrating Screen Application in Steel Industry
1. Customer Overview
The customer is a world-class large-scale rebar production base and a national model enterprise for high-strength steel manufacturing. Committed to high-quality steel research and development and intelligent green production, the enterprise has advanced production systems and mature industrial manufacturing capabilities. The dual frequency vibrating screen provided by Winner Group is mainly applied in the sintering plant production line of the enterprise, serving the core sintering and material screening process.
2. Reasons for Adopting Dual Frequency Vibrating Screen
To strictly comply with national environmental protection standards, optimize the on-site operating environment of the sintering workshop and accelerate the construction of green steel manufacturing system, Winner Group independently developed a new ultra-environmental and energy-saving dual frequency vibrating screen. The equipment completely optimizes and upgrades the traditional sintering screening operation mode, thoroughly improves the poor on-site working environment of conventional sintering screens, effectively reduces comprehensive sintering production costs, and empowers the enterprise to realize low-carbon, environmentally friendly and high-efficiency green steel production.
3. Product Core Features
3.1 Innovative Structural Breakthrough
Different from traditional vibrating screens that adopt integrated vibration of sieve surface and screen box, the dual frequency vibrating screen adopts an innovative structural design with multiple independent vibrating sieve surfaces. The screen box and frame remain static during operation, which fundamentally changes the traditional screening mechanical structure and solves the defects of large vibration and high failure rate of conventional equipment.
3.2 Adaptive Adjustable Vibration Parameters
Each sieve plate is equipped with an independent vibration source to realize separate and independent vibration of each screening section. According to on-site material particle size distribution, material characteristics and actual production working conditions, the amplitude and vibration frequency of each sieve surface can be adaptively adjusted. It can realize the optimal matching of processing capacity and screening precision, and meet the personalized screening demands of different working conditions.
3.3 Light Structure and Low Energy Consumption
The equipment is optimized with fewer moving parts and reduced overall vibration mass. Compared with traditional screening equipment, it greatly reduces matching power and operating energy consumption. The lightweight vibration structure realizes low-load and high-efficiency operation, effectively reducing long-term production and operation energy consumption costs.
3.4 Ultra-high Environmental Protection Performance with Zero Dust Leakage
Since the screen box does not participate in vibration during operation, the equipment can easily realize a fully closed integrated structure. The reliable closed design completely avoids dust overflow and leakage in the screening process, far exceeding conventional environmental protection standards, and creates a clean and dust-free workshop operating environment.
3.5 Diversified and Practical Sieve Plate Configuration
The equipment supports diversified sieve plate types, including grizzly sieve plates, comb sieve plates, round steel welded sieve plates, and steel punched sieve plates. Multiple specifications of sieve plates are optional to adapt to different material viscosity, particle size and screening requirements, ensuring strong working condition adaptability and stable long-term screening performance.
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