WINNER's first choice for production-increasing technical transformation is the multi-frequency sieve-X!
Author: Winner Time: 2022-08-20
WINNER's multi-frequency screen-X-3060 officially settled in a mining company in Henan, replacing the traditional equipment 3060 banana screen. Previously, during the use of the banana sieve on site, the dust flew seriously, the working environment was poor, and the environmental protection standards were not up to standard. In addition, due to the use of the equipment for many years, serious resonance phenomenon occurred on the site, which brought many problems to the customer's production process. According to the actual situation of the customer's site, WINNER recommends WINNER's strategic product "Multi-Frequency Screen-X".
Site before and after renovation:
The Multi-Frequency Sieve-X has the following advantages:
1. Environmental protection: Change the structure of the traditional vibrating screen, the screen box does not participate in the vibration, only the sieve plate and the exciter participate in the vibration, the static seal is adopted, and the whole system works under negative pressure, so as to solve the problem of dust spilling and polluting the environment during the screening process. problem, zero pollution.
2. Energy saving: the screen box does not participate in the vibration, only the screen plate and the exciter participate in the vibration, so the vibration weight is small. Compared with the traditional vibrating screen, under the same frequency and amplitude, the power required by the multi-frequency screen-X Small and low energy consumption.
3. High screening efficiency: independent vibration of multi-stage screen surface, forced stratification, projectile motion, thin-layer screening, the looseness coefficient is increased by 1.3 times, so that the probability of material contacting the screen holes is increased, and the screening efficiency can be increased by 5%-10 %. The screen surface of the traditional screening equipment vibrates as a whole, relying on the large inclination angle of the screen surface to realize the forward movement of the material, the stratification effect is poor, and the screening efficiency is low.
4. Frequency modulation and amplitude modulation: According to the different working conditions such as on-site material processing capacity, particle size composition, water content, etc., the free adjustment of high frequency and low amplitude and low frequency and high amplitude of each screen surface can be realized. 730-850r/min, double amplitude of discharge end 7-11mm, rotating speed 800-900r/min, gradually reduce the amplitude and increase the frequency to obtain more effective screening, changing the traditional screening equipment with the same vibration source, the same amplitude, and the same frequency. The vibration mode of the vibration frequency.
5. The vibration direction angle is variable, and the screen surface inclination angle is variable: according to different working conditions such as on-site material handling capacity, particle size composition, water content, etc., the free adjustment of the vibration direction angle and the screen surface inclination angle of each section of the screen surface can be realized, and the inclination angle can be adjusted freely. According to actual needs, it can be freely matched at 5-30 degrees in the design stage to achieve equal thickness screening. The vibration direction angle can be designed in the range of 50-90 degrees to improve the throwing index and screening efficiency of materials. The vibration mode of the same vibration direction angle and the same screen surface inclination angle of the traditional screening equipment is changed.
6. Modularity: All connectors are screwed, the equipment can be divided into various units during transportation, and the maximum weight of a single piece is only 30% to 40% of conventional equipment, which can save hoisting costs; each module can be installed in sequence. Realize "building block-type installation"; when the equipment needs to be transferred, it can be disassembled and transported to the designated position in reverse, and the next round of work can be quickly entered; The chute and other components also need to be produced on site, which cannot be seamlessly connected with the vibrating screen box.
7. Low noise: The screening operation is carried out in a fully sealed state. Compared with the traditional vibrating screen, the noise is reduced by more than 10dB.
8. Long service life: The use of multi-section independent screen surfaces to vibrate separately, the screen box and the frame do not vibrate, reduce the dynamic load on the foundation, and the screen machine has a long service life.
9. Intelligence: PLC system is configured to manually and remotely control the startup and shutdown of the entire equipment on the spot. Synchronized data monitoring can be realized on the PC terminal/mobile terminal. Faults such as abnormal alarms in the platform can be prompted by WeChat, SMS, and email. And there are alarm records.
10. Scalability: The screen box adds a cloth device at the feeding end to solve the problem of cloth; for viscous materials, an intelligent cleaning device can be added to clean the blocked screen surface from time to time; for materials that are easily entangled, a shredding device can be added to Improve the screening effect; at the same time, each device can also add dust removal equipment separately, reduce the layout of the pipeline, increase the purity of the product, and so on.
The use of the multi-frequency screen-X has solved the key problems of the customer's production site, such as dust and resonance, the environmental protection standards have been met, and the working environment of the workers has been improved. Good product, speak with effect, this is the charm of multi-frequency screen-X. Welcome to call the technical consultation hotline: +8613373745380, WINNER will provide you with customized solutions!
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